The AIB Brewing Process

Almost all beer contains only four ingredients: barley, water, hops, and yeast.

Different styles of beer are created by variations in the brewing process, which consists of four stages.

The first ingredient to come into play is barley, which is grain (or in other words, a seed). The seeds are soaked and allowed to begin their development into plants. Enzymes are released that will break down the proteins and starches in each grain into simple sugars meant to nourish the baby plant. However, once this process has begun, the barley is cooked in a kiln, arresting the growth process while the enzymes are at their peak of production. This is called malting.

In the mashing stage, the grain is actually transformed into sugar. The grains are crushed

 

australian independent brewers production process

 
 

and then soaked in water. Proteins are broken down; these will eventually give the beer its body. Starches are broken down into simple sugars that will nourish the yeast. Complex sugars remain to give the beer its malty taste. The mash is heated and strained to yield a substance called wort. The wort is then brought to a boil and the flowers of the female hop plant are added. Bitter resins and aromatic hop oils are released.

The variety of hop, the amount added, and the point or points in the boil at which they are added all contribute to the flavour of the beer. They add bitterness when added early to the boil, flavour if added in the middle, and aroma when added at the end.

Then the beer is cooled and yeast is added and allowed to consume most or all of the sugars in the wort. This is the fermentation process, in which alcohol is produced. The beer is separated from the yeast (racked) and then aged and carbonated by conducting a second fermentation in a closed container, or by adding carbon dioxide artificially.

 
     
  australian independent brewers production process  
Our products are brewed according to strict control procedures, and are rigorously tested to ensure compliance with your specifications. At the final stage of the process all products are:
bullet point Passed through cartridge filters for sterile or coarse filtration.
bullet point Cooled and carbonated to exacting standards.
bullet point Put through a strict quality-testing regime, ensuring that your product reaches the market safely and within the required specification range.